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Expanding partition size in an ESXi-hosted macOS VM

April 9, 2017 Leave a comment

As part of working on a project recently, I ran into an unexpected problem with ESXi-hosted Mac VMs. For these VMs, I was creating VMDK files from AutoDMG-generated disk images, using vfuse to convert the disk image into a VM with ESXi-compatible VMDK disk image files.

My workflow looked like this:

1. Create disk image using AutoDMG.
2. Use vfuse to create VMDK files using a command similar to the one shown below:

sudo vfuse -i /path/to/autodmg_created_disk_image_here --esx

Screen Shot 2017 04 09 at 12 08 22 PM

3. Upload the VMDK files to a convenient location on my ESXi server
4. Set up a new VM, using copies of uploaded VMDK files for the VM boot disk.
5. Resize the new VM to the desired size using VMware’s vmkfstools utility.
6. Start up the VM.

After logging in, I ran the following command to enable macOS to recognize and use the unallocated space from the VM resizing:

diskutil resizeVolume / R

Normally, this command is able to do a live re-sizing of the boot partition to use all available unallocated space. However, this time the re-sizing process failed and the following error was displayed:

Screen Shot 2017 04 09 at 10 20 53 AM

Screen Shot 2017 04 09 at 10 21 37 AM

How to fix this? For more details, see below the jump.

Read more…

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